The production process of aluminum discs mainly includes two core processes: punch processing (uncoiling and discharging) and traditional processing (sawing, drilling and milling). The following are the specific process steps and characteristics:
1、 Punch processing (uncoiling and discharging production line)
technological process:
Cutting of raw materials: After unwinding the aluminum coil, cut it into square blanks.
Material cutting: Using a dedicated closed single point mechanical press, square billets are punched into circular aluminum sheets.
Automated production: The production line integrates equipment such as loading trolley, uncoiler, leveling machine, feeder, swing unit, rapid mold changing device, palletizing unit, waste cutting, etc., to achieve full automation from coil uncoiling to wafer dropping.
Technical Features:
Efficient production: The production speed can reach 40-55 pieces per minute, significantly improving production efficiency.
High precision control: using a high-precision servo motor drive system to control the distance between the discs and the edge of the material, reducing the amount of waste, and achieving a raw material utilization rate of over 80%.
Modular design: The mold conversion time is shortened to less than 15 minutes, which can quickly adapt to the production needs of different specifications of discs.
Quality assurance: Advanced unwinding systems, six fold leveling machines, high rigidity mechanical presses and other equipment ensure the high quality of circular products, with no oil stains or scratches on the surface.
Scope of application:
Suitable for the production of large quantities and standardized aluminum discs, such as food packaging, cooking utensils, lighting accessories, and other fields.
2、 Traditional processing techniques
technological process:
Sawing: According to the processing instructions, use a double headed saw cutting machine or a single headed angle aluminum profile cutting machine to saw the aluminum profile into billets of specified length and angle.
Drilling and milling: Transfer the sawn billet to the processing area, and perform precision machining such as grooves and notches through CNC drilling and milling machines.
Inspection and packaging: Inspect the processed products, transfer them to the packaging area for packaging after passing the inspection, and select protective film according to the surface treatment method.
Technical Features:
Strong flexibility: can adapt to the production needs of small batches and multiple varieties, and meet personalized customization.
Precision control: Through CNC machining equipment, high-precision cutting and drilling milling are achieved to ensure product dimensional accuracy.
Surface treatment: Anodizing, electroplating, spraying and other surface treatments can be carried out according to product requirements to enhance corrosion resistance and aesthetics.
Scope of application:
Suitable for the production of small batches and customized aluminum discs, such as mechanical parts, electronic and electrical components, and other fields.
